E-bike battery safety: charging, storage and the rules

How to charge and store an e-bike battery safely, the warning signs of a failing battery, what to do if one catches fire, how to recycle it, and the Australian rules for selling batteries and taking e-bikes on trains.

By the Ashburton Cycles workshop · Updated · 7 min read

The short version

  • Charge with the charger that came with the bike, while you are home and awake, and away from beds, sofas and exits.
  • Stop using a battery that is swollen, leaking, cracked, hot, hissing or smells strange, or that has been wet or in a fire.
  • If a battery is smoking or on fire, get out, close the door behind you if it is safe, and call 000. Extinguishers and fire blankets are unlikely to put it out, and it can reignite.
  • Recycle old batteries at a B-cycle drop-off point or your council's collection. Never put them in any household bin.
  • In NSW, e-bikes, batteries and chargers sold by a business must be certified and carry a safety approval mark, and swapping the battery or charger voids the approval.

Why e-bike batteries catch fire

E-bike batteries are packs of lithium-ion cells. A damaged, poorly made or badly charged cell can overheat, and the heat spreads to the cells around it. Once that starts it produces intense heat and toxic smoke very quickly, and it is hard to stop.

Fires like this are becoming more common. Fire and Rescue NSW recorded 165 lithium-ion battery fires in 2022 and 332 in 2025, and fires involving e-bikes, e-scooters and similar devices rose from 23 in 2022 to 93 in 2024. In Victoria, firefighters attend almost one lithium-ion battery fire a day.

How to charge safely

  • Use the charger that came with your e-bike. If you need a new one, buy the manufacturer's own or certified compatible equipment. Bosch says to use only original Bosch chargers.
  • Charge while you are home and awake. Fire services advise against charging overnight or while you are out; as Fire and Rescue NSW points out, you cannot smell smoke while you sleep.
  • Let the battery cool down after a ride before you charge it, and unplug it when it is full. A timer on the power point helps.
  • Charge on a hard, non-flammable surface such as concrete or tiles, never on a bed, sofa or carpet.
  • Charge and store the bike in a garage, shed or carport if you can, away from exits and living areas, and fit a smoke or heat alarm where you charge.
  • For everyday use, Bosch suggests keeping the battery between 20% and 80% charge.

Storing your battery

  • Keep batteries out of direct sun, away from heat, and out of parked cars.
  • Storing the bike for a few weeks or more? Bosch recommends taking the battery off at 30% to 60% charge and keeping it somewhere cool (0 to 20°C), ventilated and fitted with a smoke alarm.
  • Never open or repair a battery yourself. Fire and Rescue NSW says repairs are a job for professionals.

Warning signs: stop using the battery

Stop using the battery and keep it away from the house if you notice any of these:

  • Swelling or bulging, cracks or dents.
  • Leaking, a strong or unusual smell, smoke or vapour.
  • Getting hot while charging or riding, or changing colour.
  • Popping or hissing sounds.
  • It has been in water or near a fire.

NSW guidance is to keep a damaged battery outside, at least 3 metres from buildings; Queensland's fire service says at least 10 metres from anything flammable. Then take it to a battery drop-off that accepts damaged batteries (see below).

If a battery is smoking or on fire

  1. Get everyone out. Close the door behind you if it is safe to do so.
  2. Call 000.
  3. Stay away from the smoke: it is toxic.

Do not try to fight it yourself. Fire and Rescue NSW says extinguishers and fire blankets are unlikely to fully put out a lithium-ion battery fire and that it can reignite, and the ACCC says extinguishers made for lithium battery fires are for trained professionals. If a battery is damaged but not burning and it is safe to do so, Queensland's fire service advises unplugging it and moving it outside.

Buying a battery or charger: the rules

NSW has the strictest rules in the country. Since 1 February 2026, every e-bike, battery and charger sold by a business in NSW, new or second-hand, must be certified. Each needs its own safety approval mark: a code fixed permanently to the product, not just the box, and shown in online listings. If a seller swaps the battery or charger, the result is a new model that is not approved for sale. E-bike batteries must meet EN 50604-1, IEC 62133-2 or UL 2271.

Elsewhere, the ACCC says there is no national mandatory safety standard for lithium-ion batteries yet. The federal government has directed the ACCC to develop one for e-bikes, and Energy Safe Victoria is still considering its own rules. Until then:

  • Buy batteries and chargers from a business that can show you the product's certification, and use genuine parts from your e-bike's manufacturer.
  • NSW Fair Trading advises never using a second-hand battery.
  • Check the ACCC's product recalls before you buy. Two e-bike batteries were recalled in 2025 for fire risk.

Recycling an old battery

  • B-cycle drop-off points accept e-bike and e-scooter batteries: filter the locator for e-bike batteries, stick tape over the terminals, and keep to the 5 kg limit.
  • Damaged or swollen batteries must not go to B-cycle points. Take them to your council, a waste transfer station or an accredited collector.
  • In NSW, removable e-bike batteries up to 20 kg can go free to Community Recycling Centres and Household Chemical CleanOut events.
  • Never put a battery in a household, recycling or hard-waste bin: batteries thrown out with the rubbish keep starting garbage truck fires.

Taking an e-bike on public transport

  • NSW: since 1 November 2025, converted e-bikes and their batteries are banned from Sydney Trains, NSW TrainLink and Metro carriages and platforms, with a $400 fine. Factory-built e-bikes are allowed on trains. Bikes are not allowed on buses.
  • Victoria: e-bikes must not be switched on, ridden or charged on public transport or in ticketed areas, and modified bikes, such as those with hub-motor conversion kits or batteries strapped on with tape, cable ties or hook-and-loop, are banned.
  • Queensland: bikes are allowed on South East Queensland trains in the first and last carriages of six-car trains, two per carriage, but not on buses or trams (folded bikes in a bag excepted).

Common questions

Is it safe to charge an e-bike battery overnight?

Fire services advise against it. Charge while you are home and awake, unplug the battery when it is full, and charge it away from bedrooms and exits.

Can I use a different charger for my e-bike?

Use the charger that came with the bike, or the manufacturer's replacement. A mismatched charger is a fire risk, and in NSW a battery or charger swapped by the seller is no longer an approved product.

How do I store an e-bike battery over winter?

Bosch recommends removing the battery, charging or running it to 30% to 60%, and keeping it somewhere cool (0 to 20°C), ventilated and fitted with a smoke alarm.

How do I dispose of an old e-bike battery?

Take it to a B-cycle drop-off point (up to 5 kg, terminals taped) or your council's battery collection. Damaged or swollen batteries go to your council or a transfer station, not a B-cycle point. Never put batteries in a bin.

Can I take my e-bike on the train?

In NSW, factory-built e-bikes are allowed on trains but converted ones are not. In Victoria, e-bikes must not be switched on or charged on board, and modified bikes are banned. In South East Queensland, bikes may travel in the first and last carriages of six-car trains.

Due for an e-bike service?

Book online with Ashburton Cycles.

Sources

  1. Fire and Rescue NSW: e-bikes, e-scooters and other light electric vehicles
  2. Fire and Rescue NSW: e-bike and e-scooter battery safety
  3. Fire and Rescue NSW: what to do if your battery is smoking or on fire
  4. NSW Government: lithium-ion batteries and e-micromobility devices
  5. NSW Fair Trading: supplying e-micromobility products
  6. NSW Fair Trading: statement of regulatory intent, e-micromobility
  7. NSW Government Gazette No 291 (17 July 2026)
  8. Fire Rescue Victoria: battery safety
  9. Queensland Fire Department: lithium-ion batteries brochure (CC BY 4.0)
  10. ACCC Product Safety: lithium-ion batteries guide
  11. ACCC Product Safety: e-bikes, e-scooters and other e-micromobility devices
  12. Treasury ministers: stronger product safety standards for e-bikes (6 August 2026)
  13. Energy Safe Victoria: electrical safety requirements for e-transport devices
  14. Bosch eBike Systems: battery tips
  15. B-cycle: FAQs
  16. B-cycle: drop-off locator
  17. NSW EPA: never bin a battery
  18. NSW Government: NSW leads country on battery reform (fire figures)
  19. NSW Government: safety and information standards for lithium-ion battery products
  20. Fire and Rescue NSW: e-bike battery causes another garbage truck fire (12 August 2026)
  21. Energy Safe Victoria: e-transport consultation paper (August 2025)
  22. Transport for NSW: converted e-bike ban on trains
  23. Transport for NSW: travelling with bikes
  24. Victoria Government Gazette S 733 (22 December 2025)
  25. Queensland Rail: travelling with your bike
  26. Translink: cycling and walking
  27. ACCC recall: Mamba Sahara e-bike battery (2025)
  28. ACCC recall: Santa Cruz Heckler 9 e-bike 720 W battery (2025)

Written by the workshop at Ashburton Cycles, 277 High Street, Ashburton VIC. We check every fact against the sources above and update the guide when rules or prices change. Last checked 1 October 2026.

General safety information. In an emergency, call 000.